PSC deficiency code 02117: Decks - corrosion
Code 02117 is for corrosion of deck plating and the structure under it: main deck, forecastle and poop, the deck around hatch coamings and fittings, and decks in spaces the inspector can enter, such as the bosun store. Surface rust is a maintenance item. The code gets written when the inspector sees heavy scale, deep pitting, thinned plating or holes, and doubts the deck still has its strength and tightness.
What the inspector looks at
Most of this is seen on a walk round the main deck, sometimes with a hammer or scraper.
- Plating around hatch coamings, mooring bitts and pipe penetrations, where water lies
- The deck along the ship's side and under pipes and cable trays
- Holes or cracks, including ones covered with cement, epoxy or soft patches
- Doublers welded on without class approval
- Beams and longitudinals in the bosun store and other accessible spaces below deck
- Class status: conditions of class, survey and thickness measurement reports, and the enhanced survey file on bulk carriers and tankers
Common findings
- Main deck plating heavily corroded with holes in way of No. 3 hatch coaming
- Deck plating wasted with deep pitting around mooring bitts
- Hole in forecastle deck covered with epoxy filler, not accepted by class
- Deck longitudinals in bosun store heavily corroded
- Hole in main deck above ballast tank
- No thickness measurement report for visibly wasted deck areas
The rule behind it
SOLAS chapter II-1, regulation 3-1 requires ships to be designed, built and maintained to the structural requirements of a recognized classification society or equivalent national standards. Bulk carriers and oil tankers also fall under SOLAS XI-1/2 and the 2011 ESP Code for enhanced surveys. The IMO port State control procedures list significant corrosion or pitting of deck plating and stiffening that affects seaworthiness or strength to take local loads among deficiencies that may justify detention, unless class has authorized a temporary repair for a voyage to a repair port.
Action codes you are likely to see
Local wastage with no loss of tightness or strength often gets 16 or 15, sometimes with a request that class look at it. Holes in the deck, or corrosion over a tank, usually get 17 with class attending before sailing. Significant areas of corrosion that affect strength can lead to 30. If class records don't match the ship, it may also be marked RO related. See action taken codes.
How to close it
Call class early. The surveyor will usually want thickness measurements by a firm class has approved, then decide between a permanent repair (cropping and renewing plate) and a temporary repair with a condition of class and a due date. File the class report, thickness measurements and photos with the Form B. Corrosion on this scale also points to maintenance under the ISM Code. Related: hull damage impairing seaworthiness and hatch covers.